Product Description
Product Specification:
- Tri chromatic True Color RGB, Industrial Lens.
- AI image acquisition system.
- Camera Resolution 16200 pixels.
- Color + Size Sorting Technology.
- 5th Generation (FPGA + DSP) Xilinx chip.
- User Friendly TFT Color Touch screen.
- Uniform illumination LED Light Upto 100k Hrs.
- High frequency ejectors Valve ON/OFF response time within 0.8 - 1.0 ms.
Superior Sorting AccuracyThis rice color sorter achieves up to 99.9% sorting precision, drastically reducing impurities and enhancing rice quality. Built for industrial usage, its cutting-edge technology accurately differentiates between good and defective grains, ensuring consistent results batch after batch.
Flexible Channel SelectionWith configurable channels ranging from 32 to 640, the machine accommodates both small and large processing operations. This flexibility allows businesses to scale their sorting requirements easily, making it a versatile solution across diverse rice processing setups.
High Capacity and EfficiencyDesigned to manage heavy-duty industrial loads, the sorter delivers output from 1 up to 10 tons per hour. Its throughput and durable construction encourage continuous operation, helping meet the demands of high-volume rice production without compromising sorting quality.
FAQ's of Rice Color Sorting Machine:
Q: How does the Rice Color Sorting Machine operate for sorting rice grains?
A: The Rice Color Sorting Machine uses advanced optical sensors to detect color variations among rice grains. By identifying unwanted or defective grains, the system activates air jets (at 5 bar pressure) to separate them from quality rice, ensuring superior sorting accuracy.
Q: What are the main benefits of using this machine in rice processing facilities?
A: Key benefits include up to 99.9% accuracy, high-capacity throughput (1-10 T/hr), and improved rice quality. It minimizes manual labor, reduces rejection rates, and ensures consistency, ultimately boosting operational efficiency for manufacturers and suppliers in India.
Q: When should one consider upgrading to a rice color sorter with adjustable channels?
A: Upgrading becomes essential when your operation requires handling varying volumes or different rice grades. The adjustable channels (32 to 640) of this machine make it adaptable to changing business needs, ensuring both small-batch and large-scale processors benefit from optimal sorting.
Q: Where can this color sorting solution be integrated within an industrial rice mill?
A: Its compact dimensions (1790 x 1600 x 1690 mm) and robust design allow easy placement within existing rice mill lines. It can be positioned after primary cleaning and before packaging to ensure only high-quality rice proceeds to the final stages.
Q: What is the process flow for rice through the color sorting machine?
A: Rice is fed into the hopper, distributed evenly across the selected number of channels, and passes through the optical inspection area. Detected defective grains are removed via high-speed air jets, while good grains are collected and directed toward packaging or further processing.
Q: How is the usage of the machine maintained for optimal performance?
A: Regular cleaning of optical sensors, timely servicing of air compressors (5 Hp), and calibration based on rice varieties are essential for maintaining optimal performance. Scheduled maintenance ensures consistent sorting accuracy and extends machine lifespan.