Product Description
Product Specification:
- Tri chromatic True Color RGB, Industrial Lens.
- AI image acquisition system.
- Camera Resolution 16200 pixels.
- Color + Size Sorting Technology.
- 5th Generation (FPGA + DSP) Xilinx chip.
- User Friendly TFT Color Touch screen.
- Uniform illumination LED Light Upto 100k Hrs.
- High frequency ejectors Valve ON/OFF response time within 0.8 - 1.0 ms.
Exceptional Sorting AccuracyAchieve up to 99.9% sorting precision with the Plastic Color Sorter, making it highly suitable for demanding industrial environments. This machine leverages sophisticated sensors and advanced channel technology to separate plastics by color effectively, guaranteeing high-quality output for downstream processing or recycling.
Wide Application and CapacityWith a capacity range between 250 and 2,500 kg per hour and versatile channel options from 32 to 640, this sorter is engineered to cater to diverse industrial needs. It's perfect for manufacturers and suppliers aiming to enhance throughput and achieve uniform product quality, no matter the scale of operation.
FAQ's of Plastic Color Sorter:
Q: How does the Plastic Color Sorter operate?
A: The Plastic Color Sorter uses optical sensors and adjustable air jets to detect and separate plastic materials by color. As plastic granules or pieces move along the conveyor, the system identifies differing colors and ejects unwanted materials using precisely directed air streams at 5 Bar pressure.
Q: What industries can benefit from using this color sorter?
A: This machine is primarily designed for industrial use, particularly in plastic recycling facilities, manufacturing plants, and suppliers handling large quantities of plastic materials. Its ability to deliver high accuracy and capacity makes it ideal for any business requiring reliable color-based sorting.
Q: When is the ideal stage to implement the Plastic Color Sorter in a processing line?
A: The best time to use the Plastic Color Sorter is after primary shredding and washing but before materials move on to final processing or packaging. This ensures that only material of the desired color proceeds, enhancing end-product quality and reducing contamination.
Q: Where can this Plastic Color Sorter be installed?
A: Given its dimensions (1790 x 1600 x 1690 mm) and industrial build, the color sorter is best installed in a dedicated sorting area within a factory or recycling plant. Proper placement ensures safe operation and easy integration with existing production lines.
Q: What is the process flow of sorting plastics using this machine?
A: The process begins by loading mixed plastic materials onto the sorter's conveyor. The integrated sensors scan each piece for color, and the system's air jets (powered by a 5 HP compressor at 5 Bar) instantly remove items that do not match preset color parameters, resulting in accurately sorted plastics.
Q: How is the output capacity determined for various operations?
A: Output capacity varies based on the number of channels selected, ranging from 32 to 640, and the material type. The sorter can handle anywhere from 250 to 2,500 kg per hour, allowing facilities to scale operations as required for different production demands.
Q: What are the main benefits of using this Plastic Color Sorter?
A: Key benefits include unmatched sorting accuracy of 99.9%, significant labor cost savings, enhanced product purity, and increased operational efficiency. The sorter enables companies to maintain consistent quality standards, minimize waste, and improve overall profitability.