Product Description
Product Specification:
- Tri chromatic True Color RGB, Industrial Lens.
- AI image acquisition system.
- Camera Resolution 16200 pixels.
- Color + Size Sorting Technology.
- 5th Generation (FPGA + DSP) Xilinx chip.
- User Friendly TFT Color Touch screen.
- Uniform illumination LED Light Upto 100k Hrs.
- High frequency ejectors Valve ON/OFF response time within 0.8 - 1.0 ms.
High-Precision Sorting SolutionsDesigned for industrial applications, this color sorter employs cutting-edge optical and air sorting technology to provide unmatched accuracy. Its multi-channel architecture enables rapid processing, ensuring only the best quality fried gram reaches your output, minimizing impurities and maximizing value.
Optimized for Industrial EfficiencyWith the ability to process up to 10 tons per hour, the Fried Gram Color Sorter significantly enhances workflow and productivity. The sturdy build and efficient air-driven ejection mechanism contribute to prolonged operational life with minimal maintenance requirements, making it a cost-effective investment for bulk producers.
User-Friendly Operation and MaintenanceEngineered with operational simplicity in mind, this sorter features intuitive controls and robust build, facilitating easy adjustments and routine servicing. Its design is suitable for integration in existing sorting lines, thereby ensuring smooth adoption and scalable performance in your industrial setup.
FAQ's of Fried Gram Color Sorter:
Q: How does the Fried Gram Color Sorter achieve a 99.9% sorting accuracy?
A: The Fried Gram Color Sorter utilizes advanced optical sensors and a multi-channel system (32 to 640 channels) to detect color variations and imperfections in fried gram. This, paired with rapid air ejection and precise calibration, ensures effective removal of impurities and a remarkable 99.9% accuracy rate.
Q: What is the operational process for using this color sorter in an industrial setting?
A: Operators feed fried gram into the sorter's input hopper. The machine visually inspects each kernel using high-precision sensors, then separates defective pieces with high-speed air jets in real-time. Sorted product and rejected material are collected separately for streamlined handling.
Q: When is it recommended to perform maintenance on this color sorter?
A: Routine maintenance should be conducted as per the manufacturer's guidelines, typically after every major production cycle or as needed based on sorting volume. This includes checking sensors, air filters, and cleaning the channels to uphold optimal performance and longevity.
Q: Where can this Fried Gram Color Sorter be installed within a production facility?
A: With its compact dimensions of 1790 x 1600 x 1690 mm, the machine can be integrated into existing processing lines or designated sorting areas within industrial plants. Ensure adequate space for operation and maintenance access, and proximity to a 220V power source and 5 HP air compressor.
Q: What are the major benefits of using this color sorter for fried gram producers?
A: Major advantages include consistent product quality, enhanced productivity (1-10 T/hr output), significant reduction in manual labor, and operational cost savings. Its high accuracy also assures customer satisfaction and compliance with market standards.
Q: How does the air compressor system contribute to the machine's performance?
A: The built-in 5 HP air compressor delivers a steady 5 Bar pressure, enabling fast and precise ejection of unwanted material. This rapid sorting action underpins the machine's high accuracy and throughput, supporting uninterrupted industrial-scale operations.